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> 4th Gen 3" Downpipe with Electric Cutout
post Jun 23, 2009 - 1:00 PM
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Dr_Tweak



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Prodigy515 picked up this 3" electric cutout and this past weekend I put together a downpipe for him and welded the cutout in. The upper part didn't quite come out how I wanted but I've got some ideas to make the next one better. Making the transition from an irregularly shaped oval to a 3" round pipe wasn't so easy smile.gif Anyway enjoy the pics, we're going to get a decent video camera one of these days and take a vid for you.





-Doc

This post has been edited by Dr_Tweak: Jun 24, 2009 - 1:23 PM


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post Jun 23, 2009 - 1:48 PM
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presure2



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you should have gore cut several sections of pipe together to make that trasition smoother, the way it is is horrible for flow.
props for making a downpipe tho!


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post Jun 23, 2009 - 4:39 PM
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jimmykay

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good job on the downpipe. I've been drawing up pipe for the past 2 weeks at work. I don't think you could effectively add a gore to the pipe while keeping the O2 sensor there. Maybe if you just move it down to just before the Y you could smooth out that elbow.


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post Jun 23, 2009 - 4:57 PM
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Dr_Tweak



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QUOTE (presure2 @ Jun 23, 2009 - 2:48 PM) *
you should have gore cut several sections of pipe together to make that trasition smoother, the way it is is horrible for flow.
props for making a downpipe tho!


Yeah not real happy about how that came out. What makes it difficult (that you can't see in the pic) is that the pieces in that bend are going from a 4" irregular oval shape to a 3" round pipe (if you look closely at the pipe closest to the turbo you can see it's ovaled out) so making a smooth transition while doing that was a pain. Interestingly though when you look INTO the downpipe through the flange it looks much more smooth of a a bend than from the outside.


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-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaire
Click here to see my swaps
drtweak@phoenixtuning.com

post Jun 23, 2009 - 5:02 PM
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Batman722



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what size exhaust is after the cutout ?


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post Jun 24, 2009 - 1:25 PM
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Dr_Tweak



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The stock exhaust? 1 7/8"

-Doc


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-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaire
Click here to see my swaps
drtweak@phoenixtuning.com

post Jun 24, 2009 - 1:38 PM
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RUNNIN-LOW



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QUOTE (Dr_Tweak @ Jun 24, 2009 - 2:25 PM) *
The stock exhaust? 1 7/8"

-Doc



WHAT? WOW wouldnt that be a major power loss before you guys put the cutout in??

other then that it looks really really good! biggrin.gif

This post has been edited by RUNNIN-LOW: Jun 24, 2009 - 1:51 PM


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post Jun 24, 2009 - 11:30 PM
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easternpiro1



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damn doc! im jealous!!!!!!!!! ugh! the other 4th gen gets the goodies! lol wink.gif j/k


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post Jun 25, 2009 - 9:48 AM
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Smaay

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those cutouts are nice! i put one in the downpipe of a 7th gen i built a while back.


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post Jun 25, 2009 - 10:41 AM
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Dr_Tweak



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QUOTE (RUNNIN-LOW @ Jun 24, 2009 - 2:38 PM) *
QUOTE (Dr_Tweak @ Jun 24, 2009 - 2:25 PM) *
The stock exhaust? 1 7/8"

-Doc



WHAT? WOW wouldnt that be a major power loss before you guys put the cutout in??

other then that it looks really really good! biggrin.gif



Uh yeah, definitely a power loss running through the stock exhaust. We're going to run it on a dyno pretty soon, and compare cutout closed and cutout open back to back smile.gif

-Doc


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-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaire
Click here to see my swaps
drtweak@phoenixtuning.com

post Jun 25, 2009 - 1:38 PM
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easternpiro1



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What dyno you guys got out there?


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QUOTE (Galcobar @ Oct 15, 2008 - 2:44 AM) *
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post Jun 25, 2009 - 1:41 PM
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Dr_Tweak



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A couple of other shops in the area have dynos.

-Doc


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-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaire
Click here to see my swaps
drtweak@phoenixtuning.com

post Jun 25, 2009 - 2:31 PM
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laff09

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Thought you bought a dynojet tweak?
post Jun 28, 2009 - 3:52 PM
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DEATH



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Isn't that cutout's exit properly positioned to cook the oil pretty effectively?


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