 Custom 5SFE Intake Manifold Project |
 Oct 5, 2014 - 3:14 PM
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 Enthusiast  Joined Jun 21, '14 From Ottawa, Ontario, Canada Currently Offline Reputation: 0 (0%)  |
  Got this off a 97 3sfe rav4. I'm going to customize a intake manifold body for it at my work(custom sheet metal shop). this is the starting process should look close to a beams intake when in done. Ill be using 0.100" 5052 aluminum for the body with a machined 0.250" T6 aluminum flange. I will most likely make 2 when i take the intake form my 95 GT off. So I'll have one for sale then. Any thoughts?? This post has been edited by doory100: Oct 6, 2014 - 7:40 PM -------------------- |
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Mar 8, 2015 - 8:00 AM
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Enthusiast Joined Jun 21, '14 From Ottawa, Ontario, Canada Currently Offline Reputation: 0 (0%) |
I have decided to use custom runners instead of the hacked manifold... Just got the pipe bent last week.. putting some finishing touches on the runners..
using the flateners and the Amada press break to oval out the ends of the 2" pipe to match up with the flange..     This is a piece of pipe that broke when they were bending it.. Im using it for a setup piece and I'm glad I have it now.. I might have to bore out the flange a bit. what do you think?? any input will be appreciated.  I made some velocity stacks at work.. well kind of.. Ill post some picks later of the stacks once there finished.. I would like some input on the stacks once there up. -------------------- |
Posts in this topic
doory100 Custom 5SFE Intake Manifold Project Oct 5, 2014 - 3:14 PM
ILoveMySilly97 nice. Should use a 1mzfe dual throttle body for th... Oct 6, 2014 - 2:12 PM
doory100 QUOTE (ILoveMySilly97 @ Oct 6, 2014 - 2... Oct 6, 2014 - 3:45 PM doory100 QUOTE (doory100 @ Oct 6, 2014 - 4:45... Oct 8, 2014 - 7:29 PM Syaoran The one youll have for sale, Im interested. I... Oct 8, 2014 - 8:01 PM doory100 QUOTE (Syaoran @ Oct 8, 2014 - 8:01 ... Oct 9, 2014 - 9:12 AM Syaoran QUOTE (doory100 @ Oct 9, 2014 - 10:1... Oct 9, 2014 - 10:53 PM kurt95gt Hell if your gonna go 1mz tb
maybe pick one up fr... Oct 15, 2014 - 8:28 AM Syaoran I don't see the use of putting a dual TB on a ... Oct 15, 2014 - 1:04 PM doory100 I found both and the dual TB looks like its going ... Oct 15, 2014 - 5:28 PM mkernz22 Its one cable actuator which connects internally t... Oct 15, 2014 - 6:35 PM kurt95gt Pending your plans the dual tb setup might be more... Oct 15, 2014 - 11:31 PM doory100 It looks like i wont have room since im increasing... Oct 16, 2014 - 11:07 AM Bitter You know just hacking a plenum on some runners isn... Oct 16, 2014 - 9:50 PM doory100 Maybe your right but I'm gonna do it anyway. I... Oct 17, 2014 - 9:26 PM Bitter Well that's why you're experimenting, be i... Oct 17, 2014 - 9:31 PM doory100 QUOTE (Bitter @ Oct 17, 2014 - 10:31... Oct 17, 2014 - 9:35 PM Bitter the second link in my post with two links. the ple... Oct 18, 2014 - 9:06 AM doory100 mrturrari did a good intake for his MR2 on mr2oc.c... Oct 18, 2014 - 6:49 PM Bitter Is the engine all stock? Oct 18, 2014 - 8:55 PM doory100 I have to do the head gasket and when I'm in t... Oct 19, 2014 - 6:25 AM Bitter Having one TB at each end or just switching ends? ... Oct 19, 2014 - 11:09 AM doory100 Splitting them up would be pretty sick! Sky... Oct 19, 2014 - 3:52 PM Bitter I've even seen race engines with unequal lengt... Oct 19, 2014 - 3:57 PM doory100 I just want better gains I'm not out to win a ... Oct 19, 2014 - 4:24 PM Bitter Best gains come from proper design. Oct 19, 2014 - 4:34 PM doory100 Obviously. Oct 19, 2014 - 5:18 PM Bitter Yes, so no sense just hacking some stuff together ... Oct 19, 2014 - 5:27 PM doory100 yes but isn't the the intake flange the same w... Oct 19, 2014 - 6:50 PM Bitter The ports in the head and the ports on the manifol... Oct 19, 2014 - 7:09 PM doory100 Thats not a bad idea. I don't plan on changing... Nov 14, 2014 - 8:58 PM doory100 Finally starting the intake. Got the runner cutout... Jan 29, 2015 - 9:24 PM Syaoran How much plenum volume are you going to have/chose... Jan 30, 2015 - 8:24 PM doory100 I think I'm changeling the design. What's ... Jan 31, 2015 - 6:37 PM Bitter It depends.
http://www.fsae.com/forums/showthread... Jan 31, 2015 - 6:51 PM doory100 Here is the new design?
This is kind of what it w... Feb 12, 2015 - 5:29 PM Bitter Looking good, the first one you posted looked way ... Feb 12, 2015 - 9:49 PM Bitter It's looking much better, sorry I can't of... Mar 8, 2015 - 8:48 AM doory100 Here is a couple photos of the velocity stacks (ki... Mar 28, 2015 - 7:44 AM Bitter The mouths look awfully flat. Mar 28, 2015 - 1:45 PM doory100 I made them myself. I think there pretty good and ... Mar 28, 2015 - 8:20 PM Bitter Yes, just the transition from bell to pipe is pret... Mar 28, 2015 - 8:25 PM doory100 I'm at the point where I really just need to g... Mar 29, 2015 - 7:49 AM Bitter Cool, there's always V2, V3, etc to get things... Mar 29, 2015 - 8:50 AM doory100 Just got my cams back from delta camshaft. They lo... Mar 29, 2015 - 8:33 PM Bitter What is it you're worried about with the cams? Mar 29, 2015 - 8:49 PM doory100 The lobes. Is it OK for the them to have chips at ... Mar 30, 2015 - 7:07 PM Bitter Are the followers going to make contact with any s... Mar 30, 2015 - 8:12 PM doory100 Followers? I'm sure they know what there doing... Mar 31, 2015 - 6:02 AM Bitter Shims, whatever makes contact with the lobes (foll... Mar 31, 2015 - 7:38 AM doory100 What lubricant should I use to break in my cams? I... Apr 8, 2015 - 6:51 PM Bitter Head is off the car right? Pull the exhaust valves... Apr 11, 2015 - 6:08 PM doory100 bought new valves for $100 CAD for all 16 of ... Apr 23, 2015 - 9:14 PM doory100 Finally got a machine to cut my intake flange... Apr 23, 2015 - 9:25 PM Bitter Did you press in new guides too? Apr 25, 2015 - 12:05 PM doory100 no. but I put in new stem seals. Should I? are the... Apr 26, 2015 - 6:49 AM Bitter You should at least check them for straightness an... Apr 26, 2015 - 10:47 AM doory100 nah I think there ok Ill let that one slide. Im pu... Apr 26, 2015 - 6:23 PM Bitter new valves will have new clearances and need to be... Apr 26, 2015 - 8:06 PM doory100 Finally getting the intake welded together. starti... May 12, 2015 - 4:36 PM doory100 I have run into a problem. My intake fits but the ... May 21, 2015 - 8:08 PM Bitter Depends how solid your mounts are. Get a big wad o... May 21, 2015 - 9:23 PM rdyzz Not sure how close yours is but this was the 3sge ... May 22, 2015 - 12:31 PM doory100 Here is my new clearance.
I'm modifying the ... May 28, 2015 - 12:47 PM Bitter Do some math on plenum volume, runner length, and ... May 28, 2015 - 3:09 PM doory100 Went with a new plenum!! Looks awesome... May 28, 2015 - 5:24 PM doory100 Does it matter where the breather spout is located... Jun 9, 2015 - 3:52 PM rdyzz Kinda cause one provides just filtered air while t... Jun 10, 2015 - 2:48 PM doory100 I have found a use for it Jun 10, 2015 - 6:32 PM doory100 RE: Custom 5SFE Intake Manifold Project Jun 14, 2015 - 1:41 PM Nial I have been looking at a similar thing for my proj... Jun 14, 2015 - 1:55 PM doory100 hopefully it will be painted by tomorrow Jun 14, 2015 - 6:55 PM doory100 please delete this thread. the intake was a bust... Jul 4, 2015 - 8:00 PM richee3 No need to delete it. How was the intake a bust? L... Jul 4, 2015 - 8:08 PM doory100 the pipe and the TB together were inches away from... Jul 5, 2015 - 6:42 PM rdyzz I would still keep it in case you do have some tim... Jul 5, 2015 - 7:22 PM doory100 Is this a waste of time or should I go for it? The... Aug 5, 2015 - 11:06 AM doory100 Intake is done and ready to go in tomorrow... I ho... Aug 18, 2015 - 8:47 PM doory100 RE: Custom 5SFE Intake Manifold Project Aug 19, 2015 - 9:30 PM Bitter Does it run? Aug 19, 2015 - 9:42 PM doory100 Trying to figure out the vacuums hoses.. Huge clus... Aug 19, 2015 - 10:24 PM Bitter Well for the engine to run you have...
Manifold v... Aug 19, 2015 - 10:31 PM doory100 Thanks for the info it should help. But what do I ... Aug 20, 2015 - 7:10 AM Bitter For now yea, just get it up and running and see ho... Aug 20, 2015 - 7:28 AM doory100 Thanks for the info I appreciate it. Aug 20, 2015 - 8:36 AM doory100 Made this out of stainless steel. For my afr guage... Aug 21, 2015 - 4:15 PM Bitter Looks nice, pretty close fit too! Aug 21, 2015 - 9:01 PM |
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