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> Custom 5SFE Intake Manifold Project
post Oct 5, 2014 - 3:14 PM
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doory100



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Got this off a 97 3sfe rav4. I'm going to customize a intake manifold body for it at my work(custom sheet metal shop). this is the starting process should look close to a beams intake when in done. Ill be using 0.100" 5052 aluminum for the body with a machined 0.250" T6 aluminum flange. I will most likely make 2 when i take the intake form my 95 GT off. So I'll have one for sale then. Any thoughts??

This post has been edited by doory100: Oct 6, 2014 - 7:40 PM


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post Apr 26, 2015 - 8:06 PM
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Bitter

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new valves will have new clearances and need to be adjusted, as will new lifters. some stems may need to be ground as well.


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Posts in this topic
- doory100   Custom 5SFE Intake Manifold Project   Oct 5, 2014 - 3:14 PM
- - ILoveMySilly97   nice. Should use a 1mzfe dual throttle body for th...   Oct 6, 2014 - 2:12 PM
|- - doory100   QUOTE (ILoveMySilly97 @ Oct 6, 2014 - 2...   Oct 6, 2014 - 3:45 PM
- - doory100   QUOTE (doory100 @ Oct 6, 2014 - 4:45...   Oct 8, 2014 - 7:29 PM
- - Syaoran   The one youll have for sale, Im interested. I...   Oct 8, 2014 - 8:01 PM
- - doory100   QUOTE (Syaoran @ Oct 8, 2014 - 8:01 ...   Oct 9, 2014 - 9:12 AM
|- - Syaoran   QUOTE (doory100 @ Oct 9, 2014 - 10:1...   Oct 9, 2014 - 10:53 PM
- - kurt95gt   Hell if your gonna go 1mz tb maybe pick one up fr...   Oct 15, 2014 - 8:28 AM
- - Syaoran   I don't see the use of putting a dual TB on a ...   Oct 15, 2014 - 1:04 PM
- - doory100   I found both and the dual TB looks like its going ...   Oct 15, 2014 - 5:28 PM
- - mkernz22   Its one cable actuator which connects internally t...   Oct 15, 2014 - 6:35 PM
- - kurt95gt   Pending your plans the dual tb setup might be more...   Oct 15, 2014 - 11:31 PM
- - doory100   It looks like i wont have room since im increasing...   Oct 16, 2014 - 11:07 AM
- - Bitter   You know just hacking a plenum on some runners isn...   Oct 16, 2014 - 9:50 PM
- - doory100   Maybe your right but I'm gonna do it anyway. I...   Oct 17, 2014 - 9:26 PM
- - Bitter   Well that's why you're experimenting, be i...   Oct 17, 2014 - 9:31 PM
|- - doory100   QUOTE (Bitter @ Oct 17, 2014 - 10:31...   Oct 17, 2014 - 9:35 PM
- - Bitter   the second link in my post with two links. the ple...   Oct 18, 2014 - 9:06 AM
- - doory100   mrturrari did a good intake for his MR2 on mr2oc.c...   Oct 18, 2014 - 6:49 PM
- - Bitter   Is the engine all stock?   Oct 18, 2014 - 8:55 PM
- - doory100   I have to do the head gasket and when I'm in t...   Oct 19, 2014 - 6:25 AM
- - Bitter   Having one TB at each end or just switching ends? ...   Oct 19, 2014 - 11:09 AM
- - doory100   Splitting them up would be pretty sick! Sky...   Oct 19, 2014 - 3:52 PM
- - Bitter   I've even seen race engines with unequal lengt...   Oct 19, 2014 - 3:57 PM
- - doory100   I just want better gains I'm not out to win a ...   Oct 19, 2014 - 4:24 PM
- - Bitter   Best gains come from proper design.   Oct 19, 2014 - 4:34 PM
- - doory100   Obviously.   Oct 19, 2014 - 5:18 PM
- - Bitter   Yes, so no sense just hacking some stuff together ...   Oct 19, 2014 - 5:27 PM
- - doory100   yes but isn't the the intake flange the same w...   Oct 19, 2014 - 6:50 PM
- - Bitter   The ports in the head and the ports on the manifol...   Oct 19, 2014 - 7:09 PM
- - doory100   Thats not a bad idea. I don't plan on changing...   Nov 14, 2014 - 8:58 PM
- - doory100   Finally starting the intake. Got the runner cutout...   Jan 29, 2015 - 9:24 PM
- - Syaoran   How much plenum volume are you going to have/chose...   Jan 30, 2015 - 8:24 PM
- - doory100   I think I'm changeling the design. What's ...   Jan 31, 2015 - 6:37 PM
- - Bitter   It depends. http://www.fsae.com/forums/showthread...   Jan 31, 2015 - 6:51 PM
- - doory100   Here is the new design? This is kind of what it w...   Feb 12, 2015 - 5:29 PM
- - Bitter   Looking good, the first one you posted looked way ...   Feb 12, 2015 - 9:49 PM
- - doory100   I have decided to use custom runners instead of th...   Mar 8, 2015 - 8:00 AM
- - Bitter   It's looking much better, sorry I can't of...   Mar 8, 2015 - 8:48 AM
- - doory100   Here is a couple photos of the velocity stacks (ki...   Mar 28, 2015 - 7:44 AM
- - Bitter   The mouths look awfully flat.   Mar 28, 2015 - 1:45 PM
- - doory100   I made them myself. I think there pretty good and ...   Mar 28, 2015 - 8:20 PM
- - Bitter   Yes, just the transition from bell to pipe is pret...   Mar 28, 2015 - 8:25 PM
- - doory100   I'm at the point where I really just need to g...   Mar 29, 2015 - 7:49 AM
- - Bitter   Cool, there's always V2, V3, etc to get things...   Mar 29, 2015 - 8:50 AM
- - doory100   Just got my cams back from delta camshaft. They lo...   Mar 29, 2015 - 8:33 PM
- - Bitter   What is it you're worried about with the cams?   Mar 29, 2015 - 8:49 PM
- - doory100   The lobes. Is it OK for the them to have chips at ...   Mar 30, 2015 - 7:07 PM
- - Bitter   Are the followers going to make contact with any s...   Mar 30, 2015 - 8:12 PM
- - doory100   Followers? I'm sure they know what there doing...   Mar 31, 2015 - 6:02 AM
- - Bitter   Shims, whatever makes contact with the lobes (foll...   Mar 31, 2015 - 7:38 AM
- - doory100   What lubricant should I use to break in my cams? I...   Apr 8, 2015 - 6:51 PM
- - Bitter   Head is off the car right? Pull the exhaust valves...   Apr 11, 2015 - 6:08 PM
- - doory100   bought new valves for $100 CAD for all 16 of ...   Apr 23, 2015 - 9:14 PM
- - doory100   Finally got a machine to cut my intake flange...   Apr 23, 2015 - 9:25 PM
- - Bitter   Did you press in new guides too?   Apr 25, 2015 - 12:05 PM
- - doory100   no. but I put in new stem seals. Should I? are the...   Apr 26, 2015 - 6:49 AM
- - Bitter   You should at least check them for straightness an...   Apr 26, 2015 - 10:47 AM
- - doory100   nah I think there ok Ill let that one slide. Im pu...   Apr 26, 2015 - 6:23 PM
- - Bitter   new valves will have new clearances and need to be...   Apr 26, 2015 - 8:06 PM
- - doory100   Finally getting the intake welded together. starti...   May 12, 2015 - 4:36 PM
- - doory100   I have run into a problem. My intake fits but the ...   May 21, 2015 - 8:08 PM
- - Bitter   Depends how solid your mounts are. Get a big wad o...   May 21, 2015 - 9:23 PM
- - rdyzz   Not sure how close yours is but this was the 3sge ...   May 22, 2015 - 12:31 PM
- - doory100   Here is my new clearance. I'm modifying the ...   May 28, 2015 - 12:47 PM
- - Bitter   Do some math on plenum volume, runner length, and ...   May 28, 2015 - 3:09 PM
- - doory100   Went with a new plenum!! Looks awesome...   May 28, 2015 - 5:24 PM
- - doory100   Does it matter where the breather spout is located...   Jun 9, 2015 - 3:52 PM
- - rdyzz   Kinda cause one provides just filtered air while t...   Jun 10, 2015 - 2:48 PM
- - doory100   I have found a use for it   Jun 10, 2015 - 6:32 PM
- - doory100   RE: Custom 5SFE Intake Manifold Project   Jun 14, 2015 - 1:41 PM
- - Nial   I have been looking at a similar thing for my proj...   Jun 14, 2015 - 1:55 PM
- - doory100   hopefully it will be painted by tomorrow   Jun 14, 2015 - 6:55 PM
- - doory100   please delete this thread. the intake was a bust...   Jul 4, 2015 - 8:00 PM
- - richee3   No need to delete it. How was the intake a bust? L...   Jul 4, 2015 - 8:08 PM
- - doory100   the pipe and the TB together were inches away from...   Jul 5, 2015 - 6:42 PM
- - rdyzz   I would still keep it in case you do have some tim...   Jul 5, 2015 - 7:22 PM
- - doory100   Is this a waste of time or should I go for it? The...   Aug 5, 2015 - 11:06 AM
- - doory100   Intake is done and ready to go in tomorrow... I ho...   Aug 18, 2015 - 8:47 PM
- - doory100   RE: Custom 5SFE Intake Manifold Project   Aug 19, 2015 - 9:30 PM
- - Bitter   Does it run?   Aug 19, 2015 - 9:42 PM
- - doory100   Trying to figure out the vacuums hoses.. Huge clus...   Aug 19, 2015 - 10:24 PM
- - Bitter   Well for the engine to run you have... Manifold v...   Aug 19, 2015 - 10:31 PM
- - doory100   Thanks for the info it should help. But what do I ...   Aug 20, 2015 - 7:10 AM
- - Bitter   For now yea, just get it up and running and see ho...   Aug 20, 2015 - 7:28 AM
- - doory100   Thanks for the info I appreciate it.   Aug 20, 2015 - 8:36 AM
- - doory100   Made this out of stainless steel. For my afr guage...   Aug 21, 2015 - 4:15 PM
- - Bitter   Looks nice, pretty close fit too!   Aug 21, 2015 - 9:01 PM


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