Superstrut Suspension, ST202 - ST205 suspention Options

[celi94]

In Europe we also have celica's with Superstrut Suspension.
Thats wy i'm sharing this information!


The ST205 GT-Four uses a system of front suspension design unique to Toyota. It moves away from the MacPherson strut used on all other Celicas and is much more complex. This system is used on the GT-Four, some Japanese spec Corollas and the higher spec Japanese fwd Celicas (SSII and SSIII). It was available in Europe on the Carina GTi and was an option on the ST202 (thanks Dirk for the info).

My understanding of the system is that the geometry does not give the same camber and castor changes during cornering that occur with MacPherson strut. Is it better? Well, it is different. There are reliability problems if maintenance isn't kept up, TTE had continual problems and I believe they swapped the rally cars back to MacPherson strut.

A brief description of MacPherson strut is in order. The Toyota system uses a lower A arm with rubber bushings front and rear. This has only one degree of motion (ie. it rotates on the bushings). At the outer point of the A arm is a balljoint which connects to the steering knuckle and allows for rotation (steering) and pivot (shock compression). The steering knuckle is rigidly bolted to the bottom of the strut. The whole strut turns when steering, twisting in the roller bearing in the top mount. Fairly simple and cheap, used by most manufacturers.

So what is Superstrut suspension? It is a hybrid between normal MacPherson strut and a multilink setup. One of the requirements of the design brief was that the system would fit existing suspension mount locations. Therefore the system can be fitted into export Celicas as well as the Japanese lower spec SSI! The late production cars even share the same subframe.

The photo below shows the lower part of the system. This consists of a front and rear lower arm, connected (by rodends) to a connector plate. The rear arm has a rubber bushing at the inner end (the only rubber bushing at the front except swaybar D-bushings), the front arm has a balljoint. This system allows the arms to pivot as the suspension turns.



The steering knuckle is quite different to that of the MacPherson strut cars. It bolts securely to the connector plate joining the lower arms (see photo below). The top end connects to the strut part way up using a balljoint (see red arrow in left picture and upper arrow in right picture below. The strut mounts to the body in the normal way, but the lower end is secured to the front lower arm using another pivoting arm visible at the right in the photo above. This arm is near vertical in the photos, it is actually about 150mm long and pivots at each end.



The photo of the assembled suspension below shows that the strut rotates minimally when steering ( the same amount as the front lower arm as it is rigidly connected). The steering knuckle moves instead. While the outboard strut moves rearwards slightly when the car turns in (turning left in the photo), it can be seen that the hub moves forward. But because of the strut movement the actual movement at the wheel is minimised.

The second photo shows the mounting points for the lower arms on the subframe.



All the info from: gtfour.supras.org.nz

[paul_gt4]

i duno about it being better handling man, compared to a shagged ss setup i would agree, but superstrut in its full working potential is a better strut type. Multi links in general are superior, just the extra cost and a bit of weight and complexity sometimes doesnt get outweighed by the benefits.

202/204 and 205 use all the same suspension attachment points so its simply a matter of swapping it over. That was a stipulation toyota put on the engineers when they designed the 6th gen.

what did you do for your stoppers? custom brackets for the calipers? did you sacrifice 10-15mm of rotor diameter like most do when they do a 185/202/204 to 205 brake conversion?

I'll have to get pics of the set up when i get the car back from getting the rebuild done, but i still have the same ST205 braking set up which will be binned in the near future for some 10pots, from driving my mates car with the same KYB set up as mines i notice that mines holds the corners better and doesn't understeer in comparison to my mates car, maybe because my car is alot lighter up front could be the difference but i'm glad i have the set up i have