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> Any Interest in an Intercooler Kit for the 3SGTE Swap?
post Oct 27, 2008 - 9:25 PM
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Dr_Tweak



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Well this has been a project that I've been wanting to do for a few years now, build a nice front-mount intercooler kit with the intercooler, brackets, piping, clamps, couplers, and everything, and be able to ship it to people doing a 3SGTE swap. Unfortunately it's taken this long to get the skills, equipment, and opportunity to actually do it. Since finishing prodigy515's engine swap, I have it available to jig and blueprint all of the parts. The intercooler setup, if you haven't seen it, can be seen here:

http://www.6gc.net/forums/index.php?showto...mp;#entry723395

It comes with a Precision 350+hp High-Density intercooler, all polished aluminum piping, 4-ply silicone couplers, and stainless steel T-bolt clamps. The 3" true cold air intake seen in the pictures is also something I may very likely build and release.

The kit is going to cost right around $1000 - $1100. Before anyone brings it up, yes, it is a lot cheaper to buy an $85 ebay intercooler and some of that cheap, thin-gauge, chrome-plated aluminum piping and do this yourself. If that's your style, this kit is NOT for you. This is a high-end front-mount system that's far better than, for example, the intercooler setups that Greddy used to sell, and right on par with front-mount kits that come with Turbonetics turbo systems.

When designing this system, I paid a LOT of attention to avoiding modifications to the body of the car or any parts of the car. That said, you do need to drill a 3" hole in the thin sheetmetal between the radiator support and the frame on the passenger side of the car (shown in the above thread). For the cold air intake, you also need to bend the bracket that holds the cruise control actuator ever so slightly towards the battery (this is required either way with a 3SGTE swap, so that the radiator hose doesn't contact the bracket). Finally, there is a very small amount of trimming that needs to be made to the inside of the bumper cover, and four holes need to be drilled into the bumper support for the bracket (you cannot see them once the cover is installed). That's about it, the battery can stay in the stock location!

I'm posting this thread up to gauge interest before I invest a lot of time/money into actually building these kits. Thoughts, comments, and suggestions are welcome smile.gif

-Doc



--------------------
-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaire
Click here to see my swaps
drtweak@phoenixtuning.com

 
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post Nov 19, 2008 - 5:56 PM
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presure2



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awesome tweek.
it's nice to see some people spend some actual money, doing things the right way.
out of curiosity, what are you using to weld up the kit?


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Former Team 5SFTE pro member ;)

13.6@108MPH, 5SFTE Powered

Posts in this topic
- Dr_Tweak   Any Interest in an Intercooler Kit for the 3SGTE Swap?   Oct 27, 2008 - 9:25 PM
- - Terracar   If this would fit the 5th gen might want to drop a...   Oct 30, 2008 - 12:09 PM
|- - Dr_Tweak   QUOTE (Terracar @ Oct 30, 2008 - 5:0...   Oct 30, 2008 - 12:25 PM
- - 1bwilson   Just wondering, would the hot side match a 5sfte?   Oct 30, 2008 - 7:36 PM
- - Dr_Tweak   If you were running a 3SGTE turbo, yeah... for tha...   Oct 30, 2008 - 8:54 PM
- - 95st-celica   i think its a good idea but to be completely hones...   Oct 30, 2008 - 10:04 PM
- - 3WayStunna   Alrite excuse my ignorance, but this kit would wor...   Oct 31, 2008 - 1:15 AM
- - Dr_Tweak   QUOTE (95st-celica @ Oct 31, 2008 ...   Oct 31, 2008 - 10:52 AM
- - 6G94celica   A good idea indeed, to bad i dont have that much. ...   Nov 4, 2008 - 7:41 PM
|- - Dr_Tweak   QUOTE (6G94celica @ Nov 5, 2008 - 12...   Nov 6, 2008 - 7:58 PM
- - 6G94celica   what do you think it would cost if yoiu were to us...   Nov 7, 2008 - 12:47 PM
- - Dr_Tweak   $800 to do it with all new piping/clamps/coup...   Nov 10, 2008 - 3:32 PM
- - Dr_Tweak   Well at least one person likes good stuff, I just ...   Nov 19, 2008 - 4:07 PM
- - 95st-celica   pictures of it installed? or did you not take any?...   Nov 19, 2008 - 4:09 PM
- - Dr_Tweak   He just bought it, I have to order up the parts an...   Nov 19, 2008 - 4:38 PM
- - presure2   awesome tweek. it's nice to see some people sp...   Nov 19, 2008 - 5:56 PM
- - Dr_Tweak   Yeah I'm pretty excited about it too I'm...   Nov 19, 2008 - 9:51 PM


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