st205 engine removeal, can i remove my engine without removin gearbox or transfer box |
st205 engine removeal, can i remove my engine without removin gearbox or transfer box |
Apr 18, 2009 - 1:41 PM |
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Enthusiast Joined Jan 8, '09 From staffordshire Currently Offline Reputation: 0 (0%) |
can anyone help do u know if u can remove a st205 engine without removin gearbox or transfer box ? thanks the dr !!
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Apr 18, 2009 - 6:23 PM |
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Enthusiast Joined Dec 15, '02 From Tasmania(Australia) Currently Offline Reputation: 0 (0%) |
no.
here is a little write up i did for a friend ages ago, this is the way i do it. yep drop from underneath basically start from the top, off top of my head: unplug the ecu and drag the loom through the fire wall and sit on the engine. there is a couple of firewall mounted sensors that need to be unplugged from the loom obviously there is simple **** like unbolting the intercooler pipeing, inlet hose / coolant pipes for your wta bretherin . gearbox linkages, just pull those large "U" clips up, pull the circlip out (shift bush end), easy. unbolt the clutch master cylinder from the motor and leave connected to car, no bleeding of clutch. fuel feed and return unbolt the air con compressor off the block and hang below the car, meaning no regassing of aircon yo. radiator hoses, taking the radiator out all togther makes life easier, gives that little more room vacuum lines power sterring is a cock, take the large bottom hose off and be ready to catch fluid, no other way around it. undo the driveshaft nuts while there the cars weight is on the wheels this is about all for the top at the moment, take the car up and: take the wheels off the front drain gearbox fluid unbolt prop shaft from the centre bearing then slide out of the gearbox, expect a little bit of fluid to drain out. mark the position of the prop shaft so it goes back in the same place. unbolt the crazy superslut suspension from bottom of the wheel hubs, take the steering arms off too, easier to move around then. pull out driveshafts, these have circlips on the inner side (inside the box) so to get them out they need a jolt, someone pulling on the shaft with someone with a large screwdriver gently levering off the gearbox, expect a little more fluid. unbolt gearbox oil cooler lines, you guessed it, expect a little more fluid. there will be a single nut under the drivers side engine mount, so undo this now. unbolt all the subframe bolts (subframe to chassis) and crack (not undo) the front and rear engine mount centre bolts (not essential but makes life easier later) unbolt the brake calipers off the hubs and cable tie to the chassis out of the way. lower the car, get a pallet trolley if possible, with a couple of pallets on it, lower the car so the pallet is taking most of the weight of the engine+subframe undo the strut bolts both sides. take the bolts off the drivers side engine mount (ones on the engine side) undo and remove the passenger side centre mount bolt. that should be about it i think, raise the car off the engine and you should have a much lighter four. you can use a floor jack under the tunnel to move the car around pretty easy as long as the ground is reasonably flat and smooth. to install do the reverse of the above . the subframe bolts (especially the trailing control arms can be a prick to reinstall, especially with the sleves), word of warning dont forget to lable everything, pics help, dont be scared to be pedantic -------------------- ST205 Group A Rallye GT-Four, #61 of 77............600hp GT3582r
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