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> matirial removal on 95 7afe intake manifold, more than just cosmetics
post Nov 15, 2011 - 9:44 PM
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mandrek



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hey all, just pokeing around and seeing what you all would have to say about the removal of some of the matirial from the inside of the manifold.

what i am looking at doing here, is the removal of the matirial (the big blocks in striped black) and smoothing of the area in red, and to gasket match the inside edge, and geniraly smoothing out all of the rough crap from the sand casting.... but before i do this i would like to know WHY the yamaha/toyota engineers put this here (both the blocks, and the sloped area in red). i am thinking that it has to do with dialing the power band of the 7a.. the sloped section i am thinking has to do with evening out the distribution of air to all 4 runners, and that the big blocks of raw aluminum is there to do nothing more than to take up volume. thus reducing the total air volume of the inside of the plenum... and in turn chokeing the 7a's ability to breath at higher RPM's.. just a theory. if my theory is correct than is my assumption also be correct that the removal of said blocks (and thus increasing the air volume of the plenum) would help the lil 7A to breath better in the upper RPM band, and in turn give more HP (since the 7a run SOOOOo rich) please correct me if any of my assumptions are incorrect.
as far as the out side i will simply be removing the crap casting lines and clean it up cosmeticly, and then give it a good wrinkle coat.

please tell me what you think.. depending on the responce i will address my plans to remove the matirial on the inside.


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post Apr 25, 2012 - 10:27 PM
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hatchy_gt-s



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Not to be a debbie downer but you will see NO gain from this as most of the intakes on celicas are scavenging intake.(excludes turbo)

This means the intake plenum stores air inside that large opening and only draws more in when accelerating, so the intake is always pressurized.
ALSO very much like an exhaust the intake requires back pressure.

As for turbo application this was a smart thing to do as you will reduce drag when forcing that air in!


EDIT: If you are running an NA system and you do this you WILL cause your car to lean out, because you have no way of bumping the fuel up.
Its simple you want more air then you need more fuel!

This post has been edited by hatchy_gt-s: Apr 25, 2012 - 10:32 PM
post Apr 26, 2012 - 4:33 PM
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celica74

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QUOTE (hatchy_gt-s @ Apr 25, 2012 - 11:27 PM) *
Not to be a debbie downer but you will see NO gain from this as most of the intakes on celicas are scavenging intake.(excludes turbo)

This means the intake plenum stores air inside that large opening and only draws more in when accelerating, so the intake is always pressurized.
ALSO very much like an exhaust the intake requires back pressure.

As for turbo application this was a smart thing to do as you will reduce drag when forcing that air in!


EDIT: If you are running an NA system and you do this you WILL cause your car to lean out, because you have no way of bumping the fuel up.
Its simple you want more air then you need more fuel!



I just used a spare to see what happens. Just a what if. Im curious if this would be effective with a stock air box, a short ram, or even a ram air. Ill do some investigation

Posts in this topic
- mandrek   matirial removal on 95 7afe intake manifold   Nov 15, 2011 - 9:44 PM
- - mandrek   no one? any one have any expirience, or tryed this...   Nov 16, 2011 - 2:14 PM
- - Smaay   personally i think any smoothing or opening up wil...   Nov 17, 2011 - 11:46 AM
- - mandrek   with the intention to go turbo my idea of freeing ...   Nov 17, 2011 - 3:20 PM
- - stephen_lee   the 7a runs pretty ruch at WOT. and the 95 ecu can...   Nov 17, 2011 - 5:46 PM
- - mandrek   sweet!! thank you stephen... money is tigh...   Nov 17, 2011 - 6:22 PM
- - mandrek   progress is going slower than i had hoped, but sti...   Nov 19, 2011 - 12:22 AM
- - EKAn   Any updates?   Dec 5, 2011 - 3:24 PM
- - mandrek   yes, porting and matirial removal is finnished, an...   Dec 6, 2011 - 10:09 PM
- - mandrek   ok, so here we go with the finnished manifold. i ...   Dec 8, 2011 - 8:03 PM
- - EKAn   That looks super clean man I love the wrinkle blac...   Dec 11, 2011 - 4:12 AM
- - Smaay   looking good   Dec 12, 2011 - 9:56 AM
- - mandrek   thanx guys!!! i cant wait to be able t...   Dec 13, 2011 - 4:49 AM
- - RoyO   Good job! I've never seen that before at a...   Dec 16, 2011 - 6:12 AM
- - mandrek   Thank you   Dec 16, 2011 - 1:08 PM
- - celica74   Ive got a spare intake under the house. Going to d...   Apr 25, 2012 - 3:12 PM
- - mandrek   heads up , w/ some "great" carbide burrs...   Apr 25, 2012 - 5:25 PM
- - Box   Looks great! Would be nice to see a dyno run ...   Apr 25, 2012 - 5:41 PM
- - celica74   Did this is 3 to 4 hours with a carbon disk angle ...   Apr 25, 2012 - 9:08 PM
- - Tigawoods   im picking up a spare 5s manifold and dropping it ...   Apr 25, 2012 - 10:04 PM
- - hatchy_gt-s   Not to be a debbie downer but you will see NO gain...   Apr 25, 2012 - 10:27 PM
- - celica74   QUOTE (hatchy_gt-s @ Apr 25, 2012 ...   Apr 26, 2012 - 4:33 PM
- - hatchy_gt-s   QUOTE (celica74 @ Apr 26, 2012 - 5:3...   Apr 26, 2012 - 11:15 PM


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