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> anyone ever hollow out their downpipe?
post May 10, 2012 - 8:47 PM
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match220



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I'll be running a 3" high flow cat with 2.5 reducers on each side, I just noticed that the stock Gen III 3sgte downpipe has a cat built into it. I know some downpipes will kill drill bits and others you can pound out with a hammer if you spend a few hours..lol. I want to hollow it out though, are the downpipe internals hard to gut?


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-Jay

95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other
01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished
02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve
 
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post May 11, 2012 - 10:39 PM
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match220



Enthusiast
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Joined May 13, '06
From Kaimuki, HI
Currently Offline

Reputation: 10 (100%)




It's not very hard, i took my cheap ryobi drill with an irwin auger bit and drilled 5 holes in a straight line from one side to the other. Then separated the sides from the housing with a long screwdriver and hammer. The two middle halves came out with a little force after that. Chiseled out the rest of the pieces that were stuck and wirebrushed it. All in all it took about 1.5 hours. Now I have a hollow DP! yay!!




--------------------
-Jay

95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other
01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished
02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve

Posts in this topic
- match220   anyone ever hollow out their downpipe?   May 10, 2012 - 8:47 PM
- - Jazon256   Yeah, I'd be really interested if anyone's...   May 10, 2012 - 11:25 PM
|- - match220   QUOTE (Jazon256 @ May 10, 2012 - 6:2...   May 10, 2012 - 11:41 PM
- - JozhGoober   I've hollowed out the downpipe cat on my MR2...   May 11, 2012 - 8:38 AM
- - playr158   Why not buy an Ebay downpipe or something? they ar...   May 11, 2012 - 9:18 AM
|- - match220   QUOTE (playr158 @ May 11, 2012 - 4:1...   May 11, 2012 - 1:03 PM
|- - Kwanza26   QUOTE (match220 @ May 11, 2012 - 7:0...   May 11, 2012 - 8:20 PM
|- - match220   QUOTE (Kwanza26 @ May 11, 2012 - 3:2...   May 11, 2012 - 8:25 PM
|- - match220   QUOTE (Kwanza26 @ May 11, 2012 - 3:2...   May 11, 2012 - 8:43 PM
- - match220   It's not very hard, i took my cheap ryobi dril...   May 11, 2012 - 10:39 PM
- - presure2   that bottom half of the downpipe that contains the...   May 12, 2012 - 7:55 AM
|- - delusionz   QUOTE (presure2 @ May 13, 2012 - 12...   May 12, 2012 - 9:32 AM
- - match220   The factory outlet of the DP is 2.75 inches, this ...   May 12, 2012 - 1:37 PM
- - delusionz   your car, your call, but i don't agree your sm...   May 13, 2012 - 5:36 AM
- - presure2   match, do some research. the cast elbow and large ...   May 13, 2012 - 7:09 AM
- - qatar11   PSA Moto-IQ Article on Exhaust /PSA   May 13, 2012 - 8:14 AM
- - match220   QUOTE (delusionz @ May 13, 2012 - 12...   May 13, 2012 - 11:16 AM
- - match220   delusionz and pressure2, I just read your comments...   May 13, 2012 - 7:03 PM
- - delusionz   4 words... mild steel & ceramic coating   May 15, 2012 - 1:21 AM
- - match220   QUOTE (delusionz @ May 14, 2012 - 8...   May 15, 2012 - 4:40 AM


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