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> Rear Quarter Panel Replacement?, Any info is appreciated
post Aug 16, 2012 - 4:12 PM
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Special_Edy



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Hello all, Im going out to zfjohnsons house this weekend, and may end up with a straight driver-side rear quarter panel. Theres alot I dont know about this so before I get into it I thought it would be a good time to ask some questions.

Is there an optimal place to cut? Should I try to cut along welds and where do I chop the pillars.

Should I grind the seam welds off or Sawzall it?

Is there a better blade for my reciprocating saw than a 24tpi?

How much is it going to cost to have it welded into my car? Assuming I remove the old quarter panel and trim/prep everything so its ready to weld in.

What is the best coating I can put over the bare welds? I have grinders, a sander, a buffer, some HVLP spray guns and Im damn good with a rattle can. What do I need to do to protect the metal?


I found this sticky, 6GC Collision Manual , and it seemed like it was missing alot of pages from the manual. Also, the resolution was too low to read some of the finer details. Does anyone have a .pdf of this maybe?

Anykind of feedback is greatly appreciated. wink.gif

 
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post Aug 17, 2012 - 2:36 PM
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Special_Edy



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Whats happening is im going to another members house this weekend and Im gonna cut the quarter panel out of his. So I wont cut on mine till after Ive gotten the quarter panel from him. Im just curious where the best place to cut is. There is a weld under the driverside door(on the rockerpanel) that looks like a goodplace to cut, and there are obviously some butt welds along the hatch gutter. Should I just saw the pillars near the top or is there a better spot?

At first my plan was to just replace the rear section, but then I thought that welding the pillars and rocker panel would be easier than cleanly welding across the middle of the quarter panel. Also, the front of the panel is riddled with dents and the wheel arch is really the part that had me worried the most.

One thing that doesnt show up so clearly in the pics is that the entire quarter panel has already been hammered out and bondo'ed in the past by a PO.

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