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> ST205 Total Rebuild, Something a bit different
post Dec 16, 2012 - 1:28 PM
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Nial



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Joined Aug 25, '08
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I was certain I started a build thread on here, but for the life of me I can not find it so forgive me if I start again and its old news.

About a year and a half ago my current GT4 failed its yearly inspection (MOT) with rusty sills, they were fixed and it subsequently passed but it set alarm bells ringing in my head that the poor things days were numbered.

I decided that I would buy a shell and swap everything onto it. so I hunted for a reasonable shell to start work on.

While I was looking, I had to extend my garage. I only had a single car garage so not enough space to work or store stuff.

So I decided to extend my garage backwards a bit

Work started.



and after a few weeks, finished ;0





About the same time a shell turned up, well it was sold as a shell, but it was more or less a complete car minus the engine and gearbox.







It was in good condition with no rust, even the interior was in pretty much spot on condition, not that I need much of it





I set to wrok more or less straight away



First job was to strip everything off the car



everything went, all the looms, glass, suspension the works



Next job was to remove the sound deadening material





it then went outside for a thorough jet wash go get rid of all the years of crap





As I was moving the battery to the inside I could remove the battery tray



which I did





Next up I needed to get to the bottom of the car....this was going to require some ingenuity.


--------------------
My Facebook GT4 Build page.
https://www.facebook.com/groups/GT4Rebuild

Posts in this topic
- Nial   ST205 Total Rebuild   Dec 16, 2012 - 1:28 PM
- - Langing   "Excuse the crappy welding but it was the fir...   Jun 21, 2014 - 7:49 AM
- - Nial   Unfortunately I have had no help everything I hav...   Jun 21, 2014 - 8:41 AM
|- - Langing   QUOTE (Nial @ Jun 21, 2014 - 9:41 AM...   Jun 21, 2014 - 9:48 AM
- - Nial   cheers bud, in a strange way it's good to know...   Jun 21, 2014 - 11:08 AM
- - Langing   Superb photos of your rotisserie, Nial! What ...   Jun 21, 2014 - 11:58 AM
- - Nial   It sounds like you pretty much have it figured out...   Jun 21, 2014 - 12:38 PM
- - Langing   I've had a little Campbell Hausfeld 8 Gallon, ...   Jun 21, 2014 - 2:09 PM
- - Nial   Very helpful thanks I have been looking at an Ing...   Jun 21, 2014 - 2:24 PM
- - Nial   Well, I have managed to sort myself out with a com...   Jul 6, 2014 - 8:21 AM
- - Smaay   once again, total awesomeness in your build. I can...   Jul 6, 2014 - 10:24 AM
- - Nial   Thanks I have certainly learned a lot about pain...   Jul 6, 2014 - 11:49 AM
|- - Langing   QUOTE (Nial @ Jul 6, 2014 - 12:49 PM...   Jul 6, 2014 - 9:07 PM
- - Langing   Nial, you are, indeed, an impressive "man of ...   Jul 6, 2014 - 9:02 PM
- - Nial   Thanks I am a firm believer that you should never...   Jul 7, 2014 - 12:28 AM
|- - Langing   QUOTE (Nial @ Jul 7, 2014 - 1:28 AM)...   Jul 11, 2014 - 9:40 AM
- - Nial   Ok I will try......The vapour in the tank is cause...   Jul 11, 2014 - 12:23 PM
- - Langing   How about that water separator in the YouTube vide...   Jul 11, 2014 - 5:28 PM
- - Nial   I have a similar one fitted, seems to do the job. ...   Jul 12, 2014 - 1:40 AM
|- - Langing   QUOTE (Nial @ Jul 12, 2014 - 2:40 AM...   Jul 20, 2014 - 7:09 PM
- - Nial   A bit of an interlude from working on the car all ...   Jul 20, 2014 - 8:25 AM
- - Nial   Probably as good as anything! It's just th...   Jul 22, 2014 - 9:50 AM
- - HaysoosKreesto   I literally read every word of this thread and it ...   Jul 27, 2014 - 2:01 PM
- - Nial   Thanks it is always nice to know that someone enj...   Jul 27, 2014 - 2:22 PM
|- - Langing   QUOTE (Nial @ Jul 27, 2014 - 3:22 PM...   Jul 27, 2014 - 3:18 PM
- - Nial   The 185 uses what is basically a FMIC mounted on t...   Jul 27, 2014 - 3:32 PM
|- - Langing   QUOTE (Nial @ Jul 27, 2014 - 4:32 PM...   Jul 27, 2014 - 7:08 PM
|- - Smaay   QUOTE (Langing @ Jul 27, 2014 - 5:08...   Jul 27, 2014 - 11:00 PM
|- - Langing   QUOTE (Smaay @ Jul 28, 2014 - 12:00 ...   Jul 28, 2014 - 6:11 AM
- - njccmd2002   The difference is like the diference between the 9...   Jul 27, 2014 - 7:31 PM
- - Nial   Finally got this glued together, if you want to ha...   Aug 3, 2014 - 10:34 AM
|- - JoshuaM   QUOTE (Nial @ Aug 3, 2014 - 11:34 AM...   Aug 3, 2014 - 11:02 AM
|- - Nial   QUOTE (JoshuaM @ Aug 3, 2014 - 12:02...   Aug 8, 2014 - 11:16 AM
- - Nial   Nearly finished   Aug 3, 2014 - 11:24 AM
- - richee3   There's nothing in this thread that falls shor...   Aug 8, 2014 - 12:06 PM
- - enderswift   QUOTE (richee3 @ Aug 8, 2014 - 1:06 ...   Aug 8, 2014 - 1:28 PM
- - Smaay   loctite blue will work just fine   Aug 9, 2014 - 12:38 AM
- - mandrek   WOW!!! looking great!!!...   Aug 9, 2014 - 2:27 PM
- - Nial   Hub tastic Brand new backing plates that I ha...   Aug 11, 2014 - 11:56 AM
- - Nial   More from allenchrome electroplating, sadly the on...   Aug 29, 2014 - 8:16 AM
- - Batman722   You should have made your own dampener Things lo...   Aug 29, 2014 - 8:31 AM
- - enderswift   Pressing in bearings and hubs without damaging the...   Aug 29, 2014 - 9:41 AM
|- - Langing   QUOTE (enderswift @ Aug 29, 2014 - 10...   Sep 8, 2014 - 1:24 PM
- - Nial   QUOTE (Batman722 @ Aug 29, 2014 - 9...   Aug 29, 2014 - 10:33 AM
- - Nial   A bit of minor fabrication, the centre beam copyin...   Sep 2, 2014 - 1:42 PM
- - Nial   This has to be a first.......Can't decide if I...   Sep 5, 2014 - 10:57 AM
|- - Langing   QUOTE (Nial @ Sep 5, 2014 - 11:57 AM...   Sep 8, 2014 - 12:50 PM
- - kurt95gt   This build is insane Love every bit of it!   Sep 5, 2014 - 1:14 PM
- - Nial   Cheers Kurt every step is a step closer to gettin...   Sep 5, 2014 - 1:19 PM
- - Batman722   The vent seems to be in the wrong bumper Seems a...   Sep 5, 2014 - 3:56 PM
- - Nial   Thanks Oh it is pure pointlessness, I wanted t...   Sep 5, 2014 - 5:09 PM
- - Tigawoods   it could reduce drag! but you have a big ol ga...   Sep 5, 2014 - 5:20 PM
- - Nial   Guess what I will be learning to do next.........   Sep 8, 2014 - 11:59 AM
- - Nial   That would be nice having the only one, but I don...   Sep 8, 2014 - 1:16 PM
|- - Langing   QUOTE (Nial @ Sep 8, 2014 - 2:16 PM)...   Sep 8, 2014 - 5:33 PM
|- - Nial   QUOTE (Langing @ Sep 8, 2014 - 6:33 ...   Sep 9, 2014 - 12:17 AM
|- - Langing   QUOTE (Nial @ Sep 9, 2014 - 1:17 AM)...   Sep 9, 2014 - 9:27 AM
- - Nial   Hmmm that looks interesting, would be good to be a...   Sep 8, 2014 - 1:33 PM
- - enderswift   That press kit indeed looks perfect for the job   Sep 8, 2014 - 9:48 PM
- - Nial   Thanks very much to be honest I knew this was goi...   Sep 9, 2014 - 11:18 AM
- - Nial   Well, after a lot of research and long hours of lo...   Sep 10, 2014 - 4:46 PM
|- - HaysoosKreesto   QUOTE (Nial @ Sep 10, 2014 - 5:46 PM...   Sep 11, 2014 - 10:08 AM
- - Nial   Well today has been a turning point, firstly, it...   Sep 14, 2014 - 7:32 AM
- - Nial   Not really much to show, but it keeps record of my...   Sep 14, 2014 - 12:37 PM
- - enderswift   A part of me wants you to throw this thing into th...   Sep 14, 2014 - 2:57 PM
- - Nial   Guess what tonight's job is And done...   Sep 16, 2014 - 2:56 PM
- - radioinactive   1st post here on the forums and id like to say tha...   Sep 18, 2014 - 1:19 AM
- - Nial   Thanks Some colour at last Only one ...   Sep 21, 2014 - 10:58 AM
- - 4-eyed-freek   fantastic work!   Sep 21, 2014 - 2:18 PM
- - Nial   Thanks It could be better, but I am learning as ...   Sep 22, 2014 - 6:34 AM
|- - Langing   QUOTE (Nial @ Sep 22, 2014 - 7:34 AM...   Sep 22, 2014 - 9:09 AM
|- - Nial   QUOTE (Langing @ Sep 22, 2014 - 10:0...   Sep 22, 2014 - 11:38 AM
- - Nial   Today is a good day. Definitely a great day. At ...   Oct 3, 2014 - 12:23 PM
- - Langing   Nial, It is freaking scary how beautiful it is be...   Oct 3, 2014 - 12:53 PM
- - Nial   Thanks I think it does seem like that it is jump...   Oct 3, 2014 - 12:58 PM
- - enderswift   That is one sexy engine bay. Can't wait to see...   Oct 3, 2014 - 4:59 PM
- - Nial   Well that's the rear sub frame in....not easy ...   Oct 11, 2014 - 3:13 AM
- - njccmd2002   i can eat off of that. that is amazing. beautifu...   Oct 11, 2014 - 5:50 AM
- - enderswift   That looks amazing! get a better camera!   Oct 11, 2014 - 6:40 AM
|- - Nial   QUOTE (enderswift @ Oct 11, 2014 - 7...   Oct 11, 2014 - 10:03 AM
- - Nial   A small bit of progress today. Fitting the front ...   Oct 11, 2014 - 3:21 PM
- - Edser   Wow!!! That looks awesome!   Oct 11, 2014 - 4:39 PM
- - enderswift   amazing   Oct 11, 2014 - 5:39 PM
- - Langing   What is the order of assembly? You are starting wi...   Oct 12, 2014 - 9:10 AM
- - Nial   The engine is about a year or so away. interior ne...   Oct 12, 2014 - 1:23 PM
- - Nial   A whole lot of fun today, i still hate fibreglassi...   Oct 19, 2014 - 11:48 AM
|- - Langing   QUOTE (Nial @ Oct 19, 2014 - 12:48 P...   Oct 20, 2014 - 12:01 AM
- - njccmd2002   wow, this is dedication to a car.   Oct 19, 2014 - 7:48 PM
- - Bitter   But will it pass inspection when you're done?   Oct 20, 2014 - 7:46 AM
|- - Nial   QUOTE (Bitter @ Oct 20, 2014 - 8:46 ...   Oct 20, 2014 - 8:01 AM
- - 4-eyed-freek   he is most likely referring to the MOT   Oct 20, 2014 - 8:41 AM
- - Nial   It`ll pass an MOT no worries. The only time yo...   Oct 20, 2014 - 8:47 AM
- - luka   I wish the rules were like that where I live. If ...   Oct 20, 2014 - 10:26 AM
- - Nial   Luckily we can do more or less what we want to, an...   Oct 20, 2014 - 12:49 PM
- - Nial   A small bit of progress tonight. Inspired by some...   Oct 20, 2014 - 2:45 PM
|- - Edser   QUOTE (Nial @ Oct 20, 2014 - 2:45 PM...   Oct 22, 2014 - 3:05 PM
- - enderswift   crazy attention to detail   Oct 20, 2014 - 6:56 PM
- - DST94   I love you. I'm just saying. Nothing but respe...   Oct 21, 2014 - 8:12 PM
- - Nial   thanks. I always said you can feel the love on 6gc...   Oct 22, 2014 - 12:32 AM
- - BonzaiCelica   casting marks what? casting marks who?   Oct 22, 2014 - 3:17 AM
- - luka   At least in the USA, the housing needs to have a D...   Oct 22, 2014 - 5:05 PM
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